Hi
@Neb, The DC Voltage Monitor module has a time delay adjustment and the DC Low Voltage Disconnect has a short built in delay. Adding the extra module allows me to fine tune the low voltage events lower (Closer to the inverter alarm of 11.5 Volts) and the high voltage events (resets at 12.7 Volts).
The old system (DC Low Voltage Disconnect alone) only had fixed reconnect (12.1 or 12.7 Volts) and disconnect voltages (10.0, 10.7, 11.4, or 12.1 volts) making the safe usable voltage range only 0.6 volts, now I can adjust that to about 1.1 volts, greatly expanding my usable operating window. Using 3 control circuits I can shed loads incrementally to make it a softer transition as the battery bank approaches the low voltage limit (that I have chosen).
So in theory, as the voltages of the battery bank change so can the loads on the inverter.
Here is my updated Control Algorithm:
>12.7 volts all the loads re-connect, total load 3300 watts (max) - Normal Service ~ 1500 watts +/- 500 watts
12.7-11.9 volts - maximum load (up to 3300 watts)- Normal Service ~ 1500 watts +/- 500 watts
11.85-11.65 volts - Load reduced to (1650 watts Max)- Normal Service ~ 750 watts +/- 300 watts - Even if the voltage comes back up this Load will not re-connect until battery voltage is >12.7 volts. So the Solar can charge the system back up while supplying partial loads, even in winter.
<11.65 volts - All loads removed from the inverter (Battery still sees 1 watt draw, measured)
<11.55 volts - the AC charging circuit comes on and remains on until battery bank reaches 12. 6 volts, Inverter Loads remain disconnected during this period.
Voltage from the Solar charge controllers is required to bring the system back on line >12.7 volts.
The control system is designed so that if the AC power goes out (Grid down) all loads are transferred back onto the Inverter regardless of battery voltage. This is a result of my using the DC Voltage circuits to control the AC supply to the Loads using single circuit automatic transfer switches.
Note every DC and AC line has it's own fuse or breaker limiting current to my Maximum Values, My Inverter is a 4000 watt unit so I am only using 40% of my capacity. Total DC current draw (my Max) is 275 AMPs, max current draw at each battery is 23 AMPs. Typical in-use observed values are 125 AMPs at the pack and 11 AMPs per battery. The battery bank usually hoovers at about 12.3 volts +/- 0.7 volts. The batteries are 105 AMP hour units, so I have a max of about 9 hours usable energy stored in the pack.
Most of my loads are daytime events, so the Solar is charging most of the time, ~ 1500 watts winter, 2500 watts summer.
On cloudy days, once the battery hits the low voltage limit all loads are shed and the AC charger comes on to maintain the batteries at about 12.6 volts.
Simple.