Tool room shelf n Chair project

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Peanut

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I started a shelving project in my tool rm. 1) I need another shelf. 2) the existing shelf needs better support.

The aerosol cans are paints and lubricants, first pic. There’s a few quarts of paint also. They don’t weigh that much but I have a couple hundred ft of power cords hanging from the bottom. Together about 70lbs. The brackets are strong enough but not the anchor screws I used into the cinder block wall. I had to brace the shelf with supports from the floor.

Sort of funny, if you look closely at the left hand support in the first pic… It’s an old wooden walking crutch that belonged to my grandfather. Has a rubber pad at the top. 😁

I had a 2x8 left over from the stairway landing project, 96 7/16ths inches. I’d decided on 48” as the shelf height. Doesn’t matter if it’s a bit higher. I cut the 2x8 in half, they are now the new supports for the bottom shelf. They’ll get a few coats of polyurethane before I anchor them to the wall.

I have the same issue with the sump pump as I did with the stairway. The drain pipe runs along that wall so I notched the left hand support at the base.

The shelf was a long frame of a water bed I had decades ago, also 8ft long. I have two of them. They are laminated particle board 1 5/8ths inches thick and 9.5 inches wide. The best part… there’s a trim piece on the edge that sticks up about 3/16ths of an inch. This lip keeps things from falling off the shelf. (unless it’s over crowded 🤣)

I screwed cleats to the bottom of the existing shelf. I screwed large hooks into them to hang power cords.

I’ll support the upper shelf with short pieces of scrap 2x8’s left over from the stairway project. I’ll anchor all of it to the cinder block wall with Tapcon screws, wood screws and small L brackets. Also large, heavy L brackets.

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Got a coat of poly on the 2x8’s this morning then had to go to town. Left a fan blowing on them. They were nice and dry when I got back. Put on a 2nd coat, got the fan going again and the rm aired out good so I could put an electric heater in the room. Should be able to get a coat of poly on the bottom side of the boards before bed time. Get another first thing in the morning and be able to start assembly tomorrow afternoon.

Once I get the first shelf mounted I’ll set all the measurements for the 2nd shelf and cut the supports. They’ll need 2 coats of poly also.

We’ll see how it goes for time. Have to get the coolant flushed and refilled in the big tractor this weekend too, weather dependent.

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Adding heat really sped up the drying time. Went ahead and got a coat of poly on the other side of the 2x8's. Got a coat on both sides of the 2x8 I'll cut and use to support the 2nd shelf. I'll get the last coat on everything by 9pm. Keeping the room well ventilated. Cleaning my brush outside (using acetone).

Realized I forgot to look for small brackets while in town. I need them to hold the supports against the cinderblock wall. Think I have a small piece of sheet metal in the shop. I can cut out brackets with tin snips. Fold them and bend the angle on the big vice in the shop. They won't be holding weight. Just holding the 2x8 supports against the cinder block, folded sheet metal should be fine for that.
 
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Just finished with the last coat of poly on the shelf supports. They’ll dry completely overnight. Just went through the house with a can of Febreze to cut the fresh paint smell. 🤣

This makes planning tomorrow so much easier… an hour to flush the radiator on the big tractor, watch the ballgame on tv. Then though out the day I’ll put the shelving up at my leisure.

Also, occurred to me I don’t need to make small brackets. Somewhere I have a roll of galvanized pipe hanger strap. That’s all I need to hold the supports against the cinderblock. I’m not shooting for home & garden here. Hanger strap will work fine. 😁
 
Since I 'm doing them at the same time I combined the shelf and chair hanger projects into one thread.

Today I got the 1x6's cut for the chair hangers then cut and trimmed the upper supports for the shelves.

Since this is the last of the major cutting I moved the wood into the hall and vacuumed up all the saw dust that'd built up over the last few days.

Next I put down plastic and supports for painting the wood with polyurethane. It will take a couple days to apply two coats and get it dried. This arctic cold front will slow things down a bit.

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I'm the world's worst with paint. The pine boards which will be visible in the laundry and storage rms were a brilliant white. I had several small cans of various stains, even Danish oil.

I thought it best to tone down the white color a bit if I could without making the situation worse. I had a scrap piece and tried everything I had on small areas. They all looked bad in varying degrees. Then I tried plain lemon oil.

Much better! It darkened the wood just a bit and brought out the grain of the wood. I wish it were a tad darker but... The boards will get a couple coats of polyurethane which will darken the wood even more. And they will get even darker with age.

Before and after.

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Still working slowly on the shelves. Got the 2x8 supports done. Since the shelf has strong support now I added 2 more hooks for hanging objects below the shelf, one on each end. Had to move a couple existing hooks for better spacing around the supports and the pesky outlet for the sump pump.

Nothing is screwed to the wall yet, shelf is just sitting there. Tomorrow I'll set the 2 metal brackets on each side of center. Then I'll be able to screw everything to the wall.

The second shelf will go much quicker, might finish it tomorrow also. Or saturday, I'm in no hurry, just work when I feel like it.

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PS I do a better job if I take my time.

Exactly, I could have thrown this thing together in an afternoon. But doing a little at a time is making for far superior shelves. The supports are sealed and waterproof, especially at the floor. Hook positions are better thought out and have more of them. Brackets and how it'll be affixed to the wall is also better than my original plan. Can easily support a couple hundred pounds if need be.
 
Almost finished the shelves today. Got both the upper and lower 2x8 supports anchored to the wall.

Got the 2 metal brackets for the lower shelf mounted and anchored. Only have to mount the two upper metal brackets and the shelf will be finished.

The lower shelf has hooks for hanging a couple hundred ft of power cords. It didn’t need to be 50 inches high. 40” would have been fine but I would have had to move the outlet for the sump pump or cut a hole in the shelf. It was easier just to go higher.

It’s 16.5 inches between the shelves. Plenty of room for tall objects on the lower shelf. The shelves are 93.5” long and 8.5” deep and plenty strong enough for heavy objects.

More than once dad has asked ‘what are you gonna do with that old water bed frame?’ Now I can answer, ‘make shelving!’ 😁

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The upper shelf keeps bugging me… Previously, on the single shelf, see OP, I kept lubricants and spray paint. There wasn’t enough room for all the cans on one shelf. Most paints and spray lubricants are less than 10” tall.

Since I have a lot more space than spray cans require I put various items from the tool room on the lower shelf to get some perspective.

The tallest item I would ever put on the lower shelf is 12 7/8ths inches tall, the dewalt drill case. The 5q oil jug is 12.5” tall. Even the can of R134a refrigerant is less than 13”.

There is 16 and 3/4” of space between the shelves. Even leaving and extra inch for clearance there’s about 3” of empty space.

There are only 2 tapcon screws holding the upper 2x8 supports. I haven’t mounted the metal brackets yet. It’s be easy to lower the upper shelf 3”. Pull the 2x8’s and cut 3” off the bottom edge then drill 2 new holes for tapcons.

I guess I’ve talked myself into lowering the upper shelf. It’d be a lot easier to see what’s on it for starters. I'm 69" tall, the surface of the upper shelf is 67.5". My line of sight is slightly blocked. And, if needed in the future a 3rd shelf would be more usable. Those 3 inches mean a lot.

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I lowered the upper shelf 2 and 3/4 inches. Still have an inch of clearance above the tallest item I would store on the lower shelf.

The shelves are done!!! All supports and brackets anchored and shelves mounted to the brackets!

One down! Now I can put up the chair hangers.

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