So? What did you do today to update your preps?
(PS - Heya Sent.. We miss ya..
Fwiw..) Anyhoo.. Welp... Got some 'Involuntary Adaptation-Chops' in on the Van this am, when - yesterday - the Driver's side Window (as I was raising it..) just 'guillotined' down into the Door,
while I'm driving to Home Derpo...
Happily, it didn't shatter (it's custom-tinted also - which May have
helped it Not shatter..) but.. Yah - Not a real good situ when - on a Sat - where 'replacement parts' ain't gonna come in on a Sunday, and no friggin chance of ya finding the correct ones 'in Town' (no 'Sprinter carcases' at any of the auto-junkyards here in town.. Back in
Zommiefornia.. Tons, but.. Here, nada..
) Soooo... Time to 'Adapt or Die'..
First, it was sussing out WTHHappened..
Grrr.. NOT how I wanted to spend my Sat am, but...
Turns out, it was a - IMO - Poorly designed (for longevity) 'sliding T-jig' that 'clam-shells' around a T-post, into the armature that raises / lowers the glass..
..I mean.. Not only is Plastic (ABS or otherwise..) a bad choice for a high-tension / friction component (once the Grease invariably wears out..) that is core-critical to the Window being
able to Function.. But 'replacement' would be impossible, because the 'T-post' that goes thru it (from the back, out to the armature) is 'Press-fit' into that arm, and then 'stamped over' like a rivet - No way to 'replace this' without replacing That pin also - which you'd need Factory / OEM tools / parts to Do.
..And - 'repair'? Nope.. Even If I
could glue this up adequately (And - cannot 'glue-up
First', around the T-post, then 'insert into the slide-rail from the end' - because the Arm doesn't extend that far, so.. Can Only 'clam-shell it', in-place.. Which is Impossible to Reach, being both behind the armature / T-post, and Inside the slide-rail. So yah, a 'Glue-up' would have likely lasted
Maybe 1-2 Up/Down cycles..
Maybe. So.. Starting at 7 am (with only about 3 hrs till it's a
rather difficult to work in 105˚ plus..
) I had to 'punt'...
First thought was 'skateboard wheel bearing' / stainless bolt / crown-nut, and a Frik-ton of Lithium grease - that'd Work..
BUT.. Alas, skate-wheel bearings are Too Large of a Dia. (won't Fit in the slide-rail) and while I Do have an assortment of bearings.. Either too small, or too Large / thick.. So.. What about a 'bearing-cored AL-jig', ie:
Cut it down to just around the bearing / round the hard-edges top/bottom.. and Grease the heck outta it? Well.. Started to think: 'Ehh.. eventually the Grease will dry up (especially in this Heat out here..
) and then we've got Metal on Metal.. That's - sooner or later - a recipe for friction issues / eventual seizing, etc..
..So I turned to the plethora of
'Why the Hell are you saving THAT??' parts that I 'Rebelliously' keep
in various boxen, and came up with a 'Threaded T-Nut / Dual Hard-Plastic Washer (from the plumbing-world) / Fender-washer Jig', that was Just the perfect size for the slide-rail raceway,
And 'deep enough' to reach the armature, ie:
The original T-nut had a 'soft rubber roller' on it (I think it was like a drawer-roller perhaps..) but I didn't figure that to Last long, so.. The Hard-Plastic plumbing-washer was Just the right size to Fit / be the 'Roller' in the slide-rail raceway - and - the Core was a Perfect-fit on this T-nut.. Thus.. a 'Solution was Born'..
..BUT - this meant Dremeling-off / extricating the
OEM T-post, so.. Was sort of a 'leap of faith', as Once that was Cut / Removed.. If this didn't work.. I'd have a Much bigger project on my hands to figure something Else out (which would Likely not have been accomplishable in under 3 hrs till the Thermonuclear Furnace rose up to roast me Out..
Nonetheless, I Dremeled-forward, and It worked the Charm..
..Once all tightened up / Red Thread-lockered / Lithium-Greased up to the Max..
It Now works Better / smoother than the OEM chotchkie..
and IF it ever wears out - I can just heat it up / remove / replace the 'washer-roller' and Bada-bing -
The Power of Adaptation.
I only 'documented this' / posted up as, a) reminder for Myself 'what I did' (for the
Invariable Day the Passenger Side one gives up the ghost ) and I've already pre-prepped another 2x of these (and Yes, they're
In the Van, now, so.. IF this happens again 'on the Road', somewhere.. I
Can deal with it..)
..but also, b) to - Once again -
Champion the Value of Adaptation. PRACTICE WHEN / WHERE YA CAN, Ya'll, because -
At Some Point in the not-too-distant, we Will
Not be ABLE to just 'go Buy stuff / Order Online', as easily (
if At All..) as we've been So 'spoiled by', for so many decades, but.. To be Sure..
CHANGE IS COMING to this Country, and, well..
'Adapt or Die'.
jd